Words on the line
Electronics lines use a compact set of words for components, processes and checks. Many appear on screens and labels as well as in speech, so it helps to recognise the kanji too.
| Japanese | Romaji | Meaning |
|---|---|---|
| 組立 | kumitate | Assembly |
| 基板 | kiban | Circuit board |
| はんだ付け | handazuke | Soldering |
| 部品 | buhin | Component, part |
| 品番 | hinban | Part number |
| 検査 | kensa | Inspection |
| 不良品 | furyōhin | Defective item |
| 作業手順書 | sagyō tejunsho | Work instructions |
Static, cleanliness and the clean room
Static electricity and dust can ruin electronic parts that look undamaged, so these rules come before anything else. They are usually taught on the first day and checked every day after.
| Japanese | Romaji | Meaning |
|---|---|---|
| 静電気に注意してください。 | Seidenki ni chūi shite kudasai. | Be careful of static electricity. |
| リストストラップをつけてください。 | Risuto sutorappu o tsukete kudasai. | Please put on your wrist strap. |
| 防塵服を着てください。 | Bōjinfuku o kite kudasai. | Please put on your clean-room suit. |
| エアシャワーを通ってください。 | Ea shawā o tōtte kudasai. | Please go through the air shower. |
| 部品は手袋をして触ってください。 | Buhin wa tebukuro o shite sawatte kudasai. | Wear gloves when you touch the parts. |
Instructions: part numbers and orientation
Most assembly mistakes come from two places: the wrong part number, or the right part placed the wrong way round. Instructions stress both, and confirming them is expected.
Cycle time, how long each unit should take, is also part of the instruction. Asking about it shows you understand the job.
| Japanese | Romaji | Meaning |
|---|---|---|
| この部品は向きがあります。 | Kono buhin wa muki ga arimasu. | This part has to face a certain way. |
| 品番を確認してください。 | Hinban o kakunin shite kudasai. | Please check the part number. |
| 手順書どおりにやってください。 | Tejunsho dōri ni yatte kudasai. | Please follow the work instructions. |
| ここまでで合っていますか。 | Koko made de atte imasu ka. | Is it right so far? |
| 一個あたり何秒ですか。 | Ikko atari nanbyō desu ka. | How many seconds per unit? |
| 次の工程に回してください。 | Tsugi no kōtei ni mawashite kudasai. | Please pass it on to the next process. |
Inspection and defects
Visual inspection needs a small vocabulary of defects and a clear rule for where defective items go. The more important habit is noticing patterns: one defect is sorted, but the same defect repeated is reported.
| Japanese | Romaji | Meaning |
|---|---|---|
| 外観検査 | gaikan kensa | Visual inspection |
| はんだが足りません。 | Handa ga tarimasen. | There is not enough solder. |
| 傷があります。 | Kizu ga arimasu. | There is a scratch. |
| 不良品を見つけました。 | Furyōhin o mitsukemashita. | I found a defective item. |
| 不良品はこの箱に入れてください。 | Furyōhin wa kono hako ni irete kudasai. | Put defective items in this box. |
| 同じ不良が三個続いています。 | Onaji furyō ga sanko tsuzuite imasu. | The same defect has come up three times in a row. |
Stopping the line and reporting
When parts run out, a machine shows an error or counts do not match, the right move is usually to stop and report rather than work around the problem. Factories differ on who may stop the line, so ask on your first day.
| Japanese | Romaji | Meaning |
|---|---|---|
| ラインを止めてもいいですか。 | Rain o tomete mo ii desu ka. | May I stop the line? |
| 部品がなくなりました。 | Buhin ga nakunarimashita. | We have run out of parts. |
| 機械にエラーが出ています。 | Kikai ni erā ga dete imasu. | The machine is showing an error. |
| 数が合いません。 | Kazu ga aimasen. | The count does not match. |
| リーダーを呼んできます。 | Rīdā o yonde kimasu. | I will go and get the leader. |
Counts, lots and shift handovers
Production is tracked by counts and lot numbers, and handovers between shifts pass on both. Say numbers slowly and clearly, and repeat them back when you receive them.
| Japanese | Romaji | Meaning |
|---|---|---|
| 今日の生産数は五百個です。 | Kyō no seisansū wa gohyakko desu. | Today's production count is 500 units. |
| ロット番号 | rotto bangō | Lot number |
| 日勤 | nikkin | Day shift |
| 夜勤 | yakin | Night shift |
| 引き継ぎをします。 | Hikitsugi o shimasu. | I will do the handover. |
| 三番の機械は午後から調子が悪いです。 | Sanban no kikai wa gogo kara chōshi ga warui desu. | Machine number three has not been working well since the afternoon. |
A good handover always includes one sentence about anything unusual, like the last line. That is the information the next shift cannot find out for itself.

